Heat exchanger inspections

905 403 9914

Here we discuss how to inspect furnace heat exchangers for leaks. We recommend that you never rely on visual inspection alone to determine the safety of a furnace heat exchanger. Dangerous carbon monoxide gas leaks, potentially fatal, can be present intermittently depending on variations in heating system operation and building conditions. This website answers most questions about central heating system troubleshooting, inspection, diagnosis, and repairs. We describe how to inspect residential heating systems to inform home owners, buyers, and home inspectors of common heating system defects. Readers of this article should also see How to Inspect Heating Systems and those considering using instruments to test heat exchangers for leaks should review Recommendations for gas measurement instruments & gas detector tubes for indoor gas level tests. Contact us to suggest text changes and additions and, if you wish, to receive online listing and credit for that contribution.


Visual inspection of the heat exchanger for cracks: It is possible in some cases to see a damaged heat exchanger by spotting Cracks in the steel, discoloration, or soot.
Extending the heat exchanger visual inspection with light and mirror: One can try with a flashlight and mirror to extend the total area that can be seen above the Burner itself with the burner off of course.


Using a telescoping mirror and flashlight one can inspect most of the interior of most oil fired furnace combustion chambers and most of the interior of the simple can-type oil fired furnace heat exchangers.


Common heat exchanger leak, crack, or rust points: that should be included in an inspection include cracks at welds, seams, and on certain models, a heating service technician may know that defects have been found at a particular location.
Known causes of heat exhanger damage: in addition to the possiblity of leaks and rust damage we've already discussed, other conditions can make a visible or hidden heat exchanger crack or opening more likely to have occurred. These include evidence that the system was dropped or damaged during shipment or installation, or knowledge of or evidence of overheating, such as the furnace's burner having been forced to operate past the normal high temperature limits of a fan limit switch. We encountered this last damage after an inspector, knowing that once the blower comes on any furnace gas leak may be diluted or even reversed in direction, wired the furnace's gas burner to keep operating past the normal high limit on that safety control, so that s/he would have a longer period to test the system for leaks.
Known problem furnace or heat exchanger brands: Some heating furnace brands and models have become known to have frequent or specific safety concerns. If your furnace model has been recalled or has had a safety warning issued concerning it that information can often be found by searching the US Consumer Product Safety Commission's website or by asking your local heating contractor to check that information for you. Some examples of heat exchanger and carbon monoxide warnings about heating products include:




Any evidence of furnace heat exchanger damage or of carbon monoxide or flue gas leaks should be taken seriously and those heating systems should be immediately checked by a professional.




Back to heating companies


Forced air furnaces.

Toronto
Greater Toronto Area
GTA
Mississauga
Oakville
North York
Scarborough
The Beach
Etobicoke
Milton
Georgetown
Woodbridge
Vaughan
Richmond Hill
Thornhill
Brampton

Hamilton

Forced air furnace.